
在汽車零部件、五金精密件、飛機(jī)零配件等制造行業(yè),很多時(shí)候需要使用碳?xì)淙軇⿲ぜM(jìn)行清洗。然而,此類清洗方式常常面臨:
In manufacturing industries such as automotive parts, precision hardware components, and aircraft parts, it is often necessary to use hydrocarbon solvents to clean workpieces. However, such cleaning methods often face:
油漬、鋁屑等雜質(zhì)頑固殘留,影響精度與加工效率? 復(fù)雜結(jié)構(gòu)清洗困難,人工干預(yù)成本高? 溶劑浪費(fèi)、廢水處理費(fèi)用攀升,環(huán)保合規(guī)壓力增大? 易燃易爆溶劑帶來操作風(fēng)險(xiǎn)與監(jiān)管處罰隱患……
Stubbornly residual impurities such as oil stains and aluminum shavings affect accuracy and processing efficiency? Difficult to clean complex structures and high cost of manual intervention? Waste of solvents, rising costs of wastewater treatment, and increased pressure on environmental compliance? Flammable and explosive solvents pose operational risks and regulatory penalties
科爾真空碳?xì)淝逑礄C(jī),以經(jīng)濟(jì)高效、環(huán)保安全的性能,成為工業(yè)客戶信賴的清洗解決方案。
Kohl vacuum hydrocarbon cleaning machine has become a trusted cleaning solution for industrial customers with its economical, efficient, environmentally friendly and safe performance.
全自動真空碳?xì)涑暡ㄇ逑礄C(jī)Carbon hydrogen cleaning
Fully automatic vacuum carbon hydrogen ultrasonic cleaning machine
真空碳?xì)涑暡ㄇ逑礄C(jī)是利用碳?xì)浠衔锶軇┳鳛榍逑唇橘|(zhì),使得超聲波空化的物理作用結(jié)合碳?xì)淙軇┑幕瘜W(xué)作用相結(jié)合,在完全封閉且真空負(fù)壓的條件下對工件進(jìn)行有效的清洗,然后再通過真空負(fù)壓進(jìn)行快速干燥,同時(shí)蒸餾再生裝置在真空負(fù)壓的狀態(tài)下對碳?xì)淙軇┻M(jìn)行冷凝回收,其分離出的雜質(zhì)收集后可以單獨(dú)排出。
The vacuum hydrocarbon ultrasonic cleaning machine uses hydrocarbon solvents as cleaning media, combining the physical action of ultrasonic cavitation with the chemical action of hydrocarbon solvents to effectively clean workpieces under completely enclosed and vacuum negative pressure conditions. Then, it quickly dries through vacuum negative pressure, and the distillation regeneration device condenses and recovers the hydrocarbon solvents under vacuum negative pressure. The separated impurities can be separately discharged after collection.
經(jīng)濟(jì)成本溶劑循環(huán)再生,全周期降本超50%
Economic cost solvent recycling regeneration, reducing costs by over 50% throughout the entire cycle
科爾設(shè)備搭載蒸餾再生系統(tǒng),碳?xì)淙軇┗厥章矢哌_(dá)98%。通過真空負(fù)壓蒸餾技術(shù),溶劑中的雜質(zhì)(如金屬屑、油污)被高效分離,潔凈溶劑可循環(huán)使用超200次,大幅減少采購與廢液處理支出。高效快速真空超聲協(xié)同,復(fù)雜工件一次洗凈
The Kohl equipment is equipped with a distillation regeneration system, with a recovery rate of up to 98% for hydrocarbon solvents. Through vacuum negative pressure distillation technology, impurities (such as metal shavings and oil stains) in the solvent are efficiently separated, and the clean solvent can be recycled over 200 times, significantly reducing procurement and waste liquid treatment expenses. Efficient and fast vacuum ultrasonic collaboration, one-time cleaning of complex workpieces
針對盲孔、深槽、精密縫隙等“清洗盲區(qū)”,科爾設(shè)備利用真空負(fù)壓技術(shù)排出工件內(nèi)部空氣,使碳?xì)淙軇┥疃葷B透至每個細(xì)微部位,配合28-40辦貶鋤超聲波空化效應(yīng),30分鐘即可瓦解頑固油漬、蠟質(zhì)及金屬碎屑。
For the "cleaning blind spots" such as blind holes, deep grooves, and precision gaps, Kohl equipment uses vacuum negative pressure technology to exhaust the air inside the workpiece, allowing the hydrocarbon solvent to deeply penetrate into every subtle part. Combined with 28-40kHz ultrasonic cavitation effect, stubborn oil stains, wax, and metal debris can be dissolved in 30 minutes.
設(shè)備支持筆嘗頒控制多工位全自動流轉(zhuǎn),從上下料到超聲粗洗、漂洗、風(fēng)切干燥全流程自動化,適用于汽車軸承、手機(jī)蓋板等大批量精密工件清洗。
The equipment supports PLC controlled multi station fully automatic flow, from loading and unloading to ultrasonic rough washing, rinsing, air cutting and drying, and is suitable for large-scale precision workpiece cleaning such as automotive bearings and mobile phone covers.
設(shè)備可配置拋動、滾動、過濾等功能,加快工件清洗速度,提高表面潔凈度。節(jié)能環(huán)保節(jié)能減排,助力綠色制造
The equipment can be configured with functions such as throwing, rolling, and filtering to accelerate the cleaning speed of workpieces and improve surface cleanliness. Energy conservation, environmental protection, energy saving, emission reduction, and support for green manufacturing
設(shè)備配備過濾循環(huán)系統(tǒng),實(shí)時(shí)分離污液雜質(zhì),確保溶劑長期潔凈;真空環(huán)境下溶劑沸點(diǎn)降至70-80℃,減少溶劑揮發(fā)及環(huán)境污染風(fēng)險(xiǎn),同時(shí)也減少了能源消耗,真正實(shí)現(xiàn)綠色清洗,助力公司輕松應(yīng)對環(huán)保要求,避免因環(huán)保問題導(dǎo)致的生產(chǎn)阻礙和額外處罰。
The equipment is equipped with a filtration and circulation system to separate impurities from the wastewater in real time, ensuring long-term cleanliness of the solvent; The boiling point of solvents in a vacuum environment drops to 70-80 ℃, reducing the risk of solvent evaporation and environmental pollution, while also reducing energy consumption, truly achieving green cleaning, helping enterprises easily meet environmental requirements, and avoiding production obstacles and additional penalties caused by environmental issues.
臨「0」排放閉環(huán)處理,嚴(yán)守環(huán)保紅線
Close loop treatment of zero emissions and strict adherence to environmental protection red lines
得益于高效蒸餾回收系統(tǒng)和真空密閉循環(huán)系統(tǒng),碳?xì)淙軇┰?“清洗-蒸餾-回收-排廢” 全流程中得到最大程度的回收利用,蒸餾分離出的廢液集中收集處理,接近零排放。設(shè)備標(biāo)配氣體濃度檢測、二氧化碳自動滅火裝置與實(shí)時(shí)溫控系統(tǒng),從安全操作到合規(guī)排放全方位守護(hù),符合ISO14001、OHSAS18001要求。
Thanks to the efficient distillation recovery system and vacuum sealed circulation system, hydrocarbon solvents are maximally recovered and utilized in the entire process of "cleaning distillation recovery waste discharge". The waste liquid separated by distillation is collected and treated centrally, with nearly zero emissions. The equipment comes standard with gas concentration detection, carbon dioxide automatic fire extinguishing device, and real-time temperature control system, providing comprehensive protection from safe operation to compliant emissions, in compliance with ISO14001 and OHSAS18001 requirements.
適用領(lǐng)域
Applicable fields
汽車零部件、五金精密件、飛機(jī)零配件,機(jī)車零件,電池殼、馬達(dá)殼、軸承、手機(jī)零配件等。
Automotive parts, precision hardware parts, aircraft spare parts, locomotive parts, battery cases, Mazda cases, bearings, mobile phone spare parts, etc.
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This article is a friendly contribution from a hydrocarbon cleaning machine For more related knowledge, please click / Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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